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Increase Your Home's Hot Water Capacity
A quick, easy and inexpensive way to effectively increase the size of your hot water tank, without having to buy a new one!
A quick, easy and inexpensive way to effectively increase the size of your hot water tank, without having to buy a new one!

Its a pretty simple trick really - you turn your hot water tank up all the way and then mix the hot water with cold to bring it down to the final temperature that you want. This is basically the same thing you do every time you take a shower. Most hot water tanks are set somewhere between 120-140° F, which is too hot to comfortably stand under with the hot water at full blast. That's why we turn the shower knob partially to cold to bring that water temperature down a bit. When you turn the hot water tank all the way up, you will need to mix in a bit more cold water than usual to bring that temperature down into the comfort zone. This means that for the same volume of comfortable water, you will be using a smaller percentage of hot water and a larger percentage of cold. Since you are not using as much hot water for the same volume of output water, the hot water in your tank will last longer - exactly the same as if you had a bigger tank!
How you do this mixing to bring the hot water down to your desired temperature is up to you. You might just choose to remember that your hot water is superheated and mix in extra cold whenever you use a faucet or shower, however this does increase the risk of scalding, especially for children, the elderly or visitors to your home who may have no idea that your hot water is so hot. If you were to choose to use this first method, this upgrade is completely free - all it involves is turning the dial on your hot water tank all the way up.

You technically don't need to purchase a purpose-built mixing valve - for less than $20 in parts, you can build your own. All you need is a tee fitting installed in the hot water line coming out of your hot water tank, to which you attach the cold water input. A simple valve in the cold water line running to this tee will regulate the amount of cold water being mixed with hot. A ball valve would work, but I recommend using a gate valve because it will provide you with much better control over the water flow and the resulting temperature.
Assuming an incoming cold water temperature of 55° F and a hot water tank cranked up to 160 ° F with a mixing valve set to produce 120° F water, you will get a 62% increase in hot water capacity. A 30 gallon tank will act like a 48 gallon tank, a 40 gallon tank will act like a 65 gallon tank and a 50 gallon tank will act like an 81 gallon tank!
A tank this size: | Will perform like a tank this size: |
30 gallon | 48 gallon |
40 gallon | 65 gallon |
50 gallon | 81 gallon |
The table above gives a quick "rule of thumb" estimate but by using the calculator below, you can input the exact parameters for your specific hot water tank and cold water temperature. (You can find your home's cold water temperature by holding a kitchen thermometer in the stream of your faucet while letting the cold water run on full blast.) You can change any of the parameters in the boxes and it will automatically calculate and update in realtime. Feel free to play with the settings to see how your own hot water tank would react. A standard residential hot water tank will generally max out around 160° F. My home's hot water tank will reach just over 155° F when it is turned all the way up.
Hot Water Tank Mixing Valve Calculator | |
Hot Water Tank Setting (° F) |
Cold Water Temperature (° F) |
Desired Faucet Hot Water Temperature (° F) |
Hot Water Tank Size (gallons) |
Percent of Hot Water Used X % |
Percent of Cold Water Used X % |
By using a mixing valve and setting the tank temperature to X° F, your X gallon hot water tank would provide the same amount of X° F water as a X gallon tank (a X% increase). |
Getting more hot water for very little additional expense sounds great, but I'm sure you're wondering if keeping the hot water tank cranked to the max will use extra gas or electricity. The answer is yes, but not as much as you might think. Based on the typical usage of a family of four, changing the hot water tank setting on a 40 gallon tank from 120° F to 160° F would only add $5 per year to your gas bill! Increasing the temperature of your hot water tank also has the added benefit of killing dangerous bacteria and other microorganisms that may make their way into your tank. I cover both of these topics in my related blog post, Crank Up Your Hot Water Heater!.
I use the technique described above in my own home and it has made a big difference! Running out of hot water used to be a common occurrence, but ever since I maxxed out our hot water heater and installed a mixing valve, we've had plenty of hot water to spare!
About the author: Jon Steiger is a Licensed Real Estate Broker and founder of Brick Nest Realty in Fredonia, NY. For a brief bio and contact information, please check out the "meet our team" section of the Brick Nest Realty web site. For more articles like this one, please visit our blog.
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